Description

Polaris 800 Rush / Switchback / RMK Complete Exhaust System (Pro-Ride Chassis Only)

Includes Part Numbers 132-116, 132-105 & 132-107

The Straightline Performance Complete Exhaust System for the Polaris 800 Pro-Ride chassis is one of the most proven performance packages ever developed for the 800 Cleanfire platform. Designed specifically for Rush, Switchback, and RMK models, this complete ceramic-coated exhaust system delivers a proven 7 horsepower gain while removing approximately 12 pounds from the sled.

This complete package includes the Ceramic-Coated Single Pipe, Ceramic-Coated Performance Manifold, and Ceramic-Coated Lightweight Quiet Muffler, all engineered to work together as a matched performance system. The result is improved throttle response, stronger acceleration, increased mid-range torque, and a significantly improved power-to-weight ratio.

Developed through extensive dyno testing and years of real-world riding experience, this exhaust package has become one of Straightline Performance’s most trusted and successful systems. Riders immediately notice stronger pull throughout the RPM range, quicker engine response, and a more responsive machine in every riding condition.

The ceramic-coated single pipe and manifold maximize exhaust flow efficiency while improving overall engine performance. The added torque and horsepower make the sled feel stronger and more capable whether you’re trail riding, climbing, or navigating technical terrain.

Completing the package is Straightline Performance’s lightweight quiet muffler. This ceramic-coated muffler removes substantial weight while maintaining a deep, low exhaust tone that remains trail-friendly and comfortable during long rides. Unlike many lightweight mufflers, it delivers performance without excessive noise.

All components feature Straightline Performance’s premium ceramic-coated finish, helping reduce under-hood temperatures while providing outstanding durability and long-term protection against harsh riding conditions.

For riders looking for one of the best all-around performance upgrades available for the Polaris 800 Pro-Ride platform, this complete exhaust system delivers proven horsepower gains, significant weight reduction, and exceptional rideability.

Features & Benefits

• Proven 7 horsepower gain
• Approximately 12-pound weight savings
• Complete matched exhaust package
• Includes ceramic-coated single pipe
• Includes ceramic-coated performance manifold
• Includes ceramic-coated lightweight quiet muffler
• Improved throttle response
• Increased mid-range torque
• Stronger acceleration
• Improved power-to-weight ratio
• Deep, trail-friendly exhaust tone
• Reduced under-hood temperatures
• Premium ceramic-coated finish
• Excellent fit and finish
• Proven Straightline Performance package

Why Riders Choose This Package

• Significant horsepower and torque gains
• Major weight reduction
• Excellent all-around rideability
• Quiet performance muffler included
• Proven reliability and durability
• One of the best performance values for the Pro-Ride platform

Installation Notes

• Direct bolt-on installation
• Clutch calibration recommended for maximum performance
• Compatible with stock and modified machines

Vehicle Fitment

• Polaris Rush 800 (Pro-Ride Chassis)
• Polaris Switchback 800 (Pro-Ride Chassis)
• Polaris RMK 800 (Pro-Ride Chassis)
• Polaris Assault 800 (Pro-Ride Chassis)
• Other compatible Polaris 800 Pro-Ride applications

Kit Includes

• Part #132-116 Ceramic-Coated Single Pipe
• Part #132-105 Ceramic-Coated Performance Manifold
• Part #132-107 Ceramic-Coated Lightweight Quiet Muffler
• Installation Instructions